Bumper Bars - Brief History: In 1925, front and rear bumpers became standard equipment on all cars. What were then simple metal beams that attached to the front and rear of a car have evolved into complex, engineered components that are integral to the protection of the vehicle in low-speed collisions. The majority of modern plastic bumper system fascias are made of thermoplastic olefins (TPOs), polycarbonates, polyesters, polypropylene, polyurethanes, polyamides, or blends of these with, for instance, glass fibers, for strength and structural rigidity.
The use of plastic in bumpers and fascias gives designers a tremendous amount of freedom when it comes to styling a prototype vehicle, or improving an existing model. Plastic can be styled for both aesthetic and functional reasons in many ways without greatly affecting the cost of production. Plastic bumpers contain reinforcements that allow them to be as impact-resistant as metals while being less expensive to replace than their metal equivalents. Plastic bumpers generally expand at the same rate as metal bumpers under normal driving temperatures and do not usually require special fixtures to keep them in place.
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